Designing of Processing Production of Polymer and Composite Materials
Major: Chemical Technologies of Polymeric and Composite Materials Processing
Code of subject: 7.161.06.E.45
Department: Chemical Technology of Plastics Processing
Lecturer: Associate Professor Shapoval Yosyf
Semester: 2 семестр
Mode of study: денна
Learning outcomes: As a result of studying a discipline, a specialist should know: - the main terms used in the design process; - typical workstations of the main methods of polymer processing; - basic principles of equipment layout; - typical technological schemes of the basic methods of processing. A trained specialist should be able to conduct an analysis of the current production and identify bottlenecks; on the basis of typical technological schemes to develop a technological scheme for a given assortment of products and to justify its stages. Conduct the arrangement of premises and equipment during the design (reconstruction) of sections, shops and factories for the processing of polymers.
Required prior and related subjects: - Engineering graphics; - mechanics of chemical production; - equipment for the processing of polymers and composites
Summary of the subject: Composition of plastic processing. Composition of shops. The main questions that are being developed during the design. Organization of production. The composition of the production process. Principal structural scheme of the production process of casting products, film production. Scheme of production, stages of its development. The task of the technological scheme. Principle technological scheme. Hardware-technological scheme. Material calculation of production. Material calculation - the first part of technological calculation. Output data for material calculation. Capacity of production. What is the production capacity of the enterprise. Calculation of production capacity. Design Capacity. Methods of calculating production capacity. Selection and calculation of the quantity of equipment .. Technological equipment .. Criteria for the selection of equipment. Techno-economic comparison of the method of processing of raw materials. Design of the technological process. Design goal. Technological process. Technological operation. Criteria for evaluating produced products. Basic requirements for technological processes. Mixers for loose materials. Design processing mode. Output data to select processing mode. Artificial time Documentation of the technological process. Previous project Route map. Operational card. Map of the technological process. Map of typical technological process. Thumbnail map. Technological instruction. Lodgment module. Mixers. Fluidized fluid bed mixers. Mixer SS-100. Two-chamber mixers. Centrifugal mixers. Planetary turbine mixer. Tasks and principles of equipment arrangement. The main task of the layout. Mutual placement of sections and lines. Placement of productions in one building. Plans for equipment placement. Location of the equipment in the building run. Normal distances between machines. Schemes of arrangement of equipment relative to the passage and passage. The layout of the equipment of the current lines. Placement of equipment in the run of the building in two, three and four rows. Production area. Production space. Auxiliary area. Methods of calculating the total area. Placement of hydraulic presses. Planning the workplace of the presser. Optimal options for placing presses. Placement of casting machines. Recommendations for the organization of the workplace. Basic parameters characterizing the placement of casting machines. Placement of screw machines and aggregates on their base. The main criteria for film production. Non-automated sections. Chess placement of aggregates. General layout of production. Run width Run height The layout of production departments and sections.
Assessment methods and criteria: - Practical classes (30%); - Final control (70%)
Recommended books: 1. Оленев Б.А., Мордкович Е.М, Колошин В.Ф. Проектирование производств по перерработке пластических масс. - М. Химия, 1982. - 256 с. 2. Оленев Б.А., Мордкович Е.М, Колошин В.Ф. Проектирование производств литьевых изделий из пластмасс. - М. Химия, 1977. - 152 с. 3. Инструкция о составе, порядке разработки, согласовании и утверждении проектов и смет на строительство предприятий, зданий и сооружений (СН202-81). -М.: Госсторой СССР, 1981, 67 с. 4. Проектирование машиностроительных заводов и цехов. Справочник в 6-ти томах./Под ред. Е.С. Ямпольского. - М., машиностроение, 1974,. т.6. - 414 с. 5. Правила безопасности во взрывоопасных, пожароопасных химических и нефтехимических производствах (ПБВХП-76). М.: недра, 1976. - 79 с. 6. Правила устройства электроустановок (Министерство энергетики и электрификации СССР, Главное техническое управление по эксплуатации энергосистем) М.: Атомиздат, 1977. - 49 с.