Automation of Packaging

Major: Robotics and Industrial Engineering
Code of subject: 6.131.07.E.107
Credits: 3.00
Department: Department of Robotics and Integrated Mechanical Engineering Technologies
Lecturer: Volodymyr Borovets
Semester: 8 семестр
Mode of study: денна
Мета вивчення дисципліни: The purpose of teaching the discipline "Automation of the packaging process" is to acquire skills in the automation of packaging technology, to familiarize with the basic methods and principles of automation of these technological processes, to study the influence of technology on the selection of means of automation of equipment, to familiarize with the basics of calculating automated equipment for product packaging, to master the sum of knowledge, necessary for selection, design of automated packaging equipment. Studying the course will contribute to mastering the ability to design automated equipment for product packaging; to imagine the place and possibility of using automated equipment in the technological systems of packaging production, as well as other types of activity in various branches of the national economy of Ukraine.
Завдання: general competences: Knowledge and understanding of the subject area and understanding of professional activity (ZK2). 1. The ability to identify, pose and solve problems (ZK3). 2. Ability to apply knowledge in practical situations (ZK4). 3. Ability to learn and master modern knowledge (ZK7). 4. Skills of using information and communication technologies (ZK9). 5. Skills of performing safe activities (ZK10). 6. Ability to search, process and analyze information from various sources (ZK12). 7. The ability to evaluate and ensure the quality of performed works (ZK13). Professional competences: 1. The ability to evaluate the performance parameters of materials, structures and machines in operational conditions and find appropriate solutions to ensure a given level of reliability of structures and processes, including in the presence of some uncertainty (FC2). 2. The ability to make the optimal choice of technological equipment, complete set of technical complexes, have a basic understanding of the rules of their operation (FK4). 3. Ability to perform technical measurements, receive, analyze and critically evaluate measurement results (FC6). 4. The ability to present the results of one's engineering activities in compliance with generally accepted norms and standards (FC9). 5. The ability to describe and classify a wide range of technical objects and processes, which is based on deep knowledge and understanding of basic mechanical theories and practices, as well as basic knowledge of related sciences (FC10). 6. The ability to use existing and the ability to develop new means of automating production processes and their control systems (FCS 4.3). 7. The ability to install and put into operation, to control the operation, technical and organizational support of work on diagnostics and servicing of packaging equipment. The ability to conduct experimental research in laboratory and production conditions (FCS 4.7).
Learning outcomes: As a result of the study of the academic discipline, the student of education should be capable demonstrate the following learning outcomes: 1. Carry out geometric modeling of details, mechanisms and structures in the form of spatial models and projection images and formalize the result in the form of technical and working drawings (RN5). 2. Carry out geometric modeling of details, mechanisms and structures in the form of spatial models and projection images and formalize the result in the form of technical and working drawings (RN6). 3. Apply regulatory and reference data to control compliance of technical documentation, products and technologies with standards, technical conditions and other regulatory documents (RN7). 4. Know constructions, methods of selection and calculation, basics of maintenance and operation of machine tool drives and robotic technical equipment (RN10). 5. Make the optimal choice of equipment and equipment of technical complexes (RN14).
Required prior and related subjects: Prerequisites: Packaging and storage technology packaged products. Equipment for dosing materials Requirements: Programming and computer technologies in production Machines and automatic packaging lines.
Summary of the subject: In the process of studying the course, the student gets acquainted with scientifically based approaches in the field of automation of packaging equipment, as well as methods of manufacturing packaged products, the basic principles of building automated technological processes, studying the influence of various factors on the quality of the obtained products, mastering the amount of knowledge necessary for the selection and operation of automated packaging equipment. Studying the course will contribute to mastering the ability to choose equipment for product packaging, the idea of a place and the possibility of applying its automation in technological systems of packaging production. The directions of development of modern automated packaging equipment and their impact on increasing production productivity are considered. In this course of lectures, the classification of packaging equipment by the nature of action and the degree of automation is considered. The structure and performance analysis are given packaging machines. Multi-position automatic machines for packaging production, as well as parallel-action and rotary packaging machines are considered. Packaging machines of series-parallel action are presented. Technological lines of packaging, as well as systems of technological machines are considered. Indicators and evaluation criteria of technological machines, safety, ergonomics and aesthetics are considered. Automatic orienting and feeding devices of packaging machines, belt-feeding and sleeve-forming feeders, mechanisms of pulsating conveyors are considered. The general principles of creating robotic stations in packaging production are presented.
Опис: The history of the development of automation of packaging production and machines for packaging products Classification of equipment by nature of action and degree of automation Structure and analysis of productivity of packaging machines Cyclic performance of machines of different classes Multi-position automatic machines for packaging production Packing machines of parallel action. Rotary machines Packing machines of series-parallel operation Technological lines of product packaging Systems of technological machines Indicators and evaluation criteria of technological machines Safety, ergonomics, aesthetics of technological machines Automatic orienting and feeding devices of packaging machines Belt-feeding and sleeve-forming feeders Mechanisms of pulsating transporters Industrial robots and their application in the packaging industry
Assessment methods and criteria: Current control at lecture classes is carried out in order to detect readiness student to classes in the following forms: a selective oral survey before the start of classes assessment of the student's activity in the course of classes, submitted proposals, original ones decisions, clarifications and definitions, additions to previous answers, etc. Control questions are divided into: a) test tasks - choose the correct answers; b) problematic – creating situations of a problematic nature c) questions-replies - to identify cause-and-effect relationships; d) situational tasks - to determine the answer according to a certain situation; e) issues of a reproductive nature - determination of practical significance.
Критерії оцінювання результатів навчання: - written reports of laboratory work, oral examination, reference work (30%); - final control : differential credit. (70%).
Recommended books: 1. Palchevskyi B.O. Avtomatyzatsiia tekhnolohichnykh protsesiv (vyhotovlennia i pakuvannia vyrobiv): Navchalnyi posibnyk. -Lviv: Svit, 2007. -392s. 2. Kodra Yu.V., Stotsko Z.A., Havrylchenko O.V. Zavantazhuvalni prystroi tekhnolohichnykh mashyn. Rozrakhunok ta konstruiuvannia. Navch. Posibnyk/ Za red.. Z.A. Stotska. – Lviv: vydavnytstvo «Beskyd Bit», 2008. 356 s. 3. Ia.I. Prots, V.B. Savkiv,O.K. Shkodzinskyi, O.L. Liashuk. Avtomatyzatsiia vyrobnychykh protsesiv. Navchalnyi posibnyk dlia tekhnichnykh spetsialnostei vyshchykh navchalnykh zakladiv. – Ternopil: TNTU im. I.Puliuia, 2011. – 344s. 4. Povidailo Volodymyr. Vibratsiini protsesy ta obladnannia: Navchalnyi posibnyk. -Lviv: Vydavnytstvo Natsionalnoho universytetu «Lvivska politekhnika», 2004. -248s.