Automated Programming of Manufacturing Equipment with Nu-merical Control Machines

Major: Manufacturing Engineering
Code of subject: 7.131.03.E.026
Credits: 5.00
Lecturer: Slipchuk Andriy
Semester: 2 семестр
Mode of study: денна
Learning outcomes: PE3 Apply automation systems for research, design and development work, technological training and engineering analysis in mechanical engineering RE7 Clearly and unambiguously present the results of research and projects, convey one's own conclusions, arguments and explanations in national and foreign languages orally and in writing to colleagues, students and representatives of other professional groups of various levels. RE8 To master modern knowledge, technologies, tools and methods, in particular through independent processing of specialized literature, participation in scientific, technical and educational events. RE13 Apply information technologies and control systems in the technological preparation of production and implementation of mechanical engineering technologies. production
Required prior and related subjects: Systems of CNC technological equipment Technologies of mechanical assembly production Mechanical engineering technology Completion of master's qualification work
Summary of the subject: The structure of metal-cutting machines with CNC. "Machine with CNC" complex. Coordinate system of machines with CNC. Machine control panels with CNC. Classification and indexing of CNC machines. Characteristics of multi-operational machines. Characteristics of flexible production modules. Structural elements of machines made of CNC. Technical and economic indicators of the operation of machines with CNC. Features of devices for CNC machines. Classification of devices for CNC machines. Cutting tool for machines of lathe, milling, drilling group. Classification of auxiliary and measuring tools for CNC machines. Automated tool change system in CNC machines. Accuracy of processing parts on CNC machines. Factors affecting the accuracy of processing. Methods of research and control of processing accuracy. Total errors when processing a batch of parts on CNC machines. Adjustment of machines with CNC. Basing and fastening of blanks. Debugging devices. Adjustment and installation of the cutting tool. Forming a static debugging tool. Organization of work on CNC machines. Preparation of technological documentation for operations performed on a CNC machine tool. Economic efficiency of processing on machines with CNC.
Assessment methods and criteria: The evaluation of the student's learning results is carried out in accordance with the 100-point evaluation scale established at the Lviv Polytechnic National University, in accordance with the regulation on rating evaluation of student achievements. The final assessment of the academic discipline consists of an assessment of the current control (PC) of the study results during the semester and an assessment of the study results during the semester control (SC). Independent work is planned as a form of education aimed at providing assistance in the study of the proposed literature, in the search for answers to problematic questions and in mastering the practical tasks of the course. Semester control is conducted in the form of an exam according to the cumulative system and in the terms provided by the schedule of the University's educational process. The exam is a form of semester control of the student's study results in the academic discipline for the semester. The exam (E) includes theoretical questions, tasks that require a creative approach and the ability to synthesize the acquired knowledge and apply it in solving practical tasks, based on the material provided by the work program of the academic discipline Current control: 1. Evaluation of learning of theoretical material is carried out with the help of an exam (a set of examination tickets), an oral survey. 2. Defense of reports for laboratory work in oral form by surveying the theoretical material on the topic of the work and research methodology or in writing by conducting a control event on the topic of the work in the form of an exam. Semester control: 1. Examination (exam). 2. Conducting the oral component based on the results of the written exam, the questions of which cover the work program of the academic discipline.
Recommended books: Educational and methodological support 1. Virtual learning environment of Lviv Polytechnic National University, discipline "Automated programming systems for CNC machines" (https://vns.lpnu.ua/course/view.php?id=881) 2. Compilation of a control program for processing parts on a CNC lathe // Methodological instructions for performing laboratory work in the discipline "Automated programming systems for CNC machines" for full-time and part-time students of specialization 131.1 "Mechanical engineering technology". - Compilers V.V. Stupnytskyi, I.I. Yurchyshyn - Lviv, Lviv Polytechnic University, 2019, 16 p. 3. Compilation of the control program for processing parts on a CNC milling, drilling and boring machine in the DNC system // Methodological instructions for performing laboratory work in the discipline "Automated programming systems for CNC machines" for full-time and part-time students of specialization 131.1 "Technology engineering". - Compilers V.V. Stupnytskyi, I.I. Yurchyshyn – Lviv, Lviv Polytechnic University, 2020, 24 p. 4. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of stationary and part-time study of specialization 131.1. "Mechanical Engineering Technology". - Compilers V.V. Stupnytskyi, A.M. Slipchuk. - Lviv: NU "Lviv Polytechnic", Samvydav No. 5680, 2019. - 25 p. 5. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of permanent and part-time study of specialization 131.1. "Technology of mechanical engineering" - Compilers: Stupnytskyi V.V., Slipchuk A.M. - Lviv: Lviv Polytechnic University, - Lviv: Samvydav No. 5681, 2019. - 27 p. 6. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of permanent and part-time study of specialization 131.1. "Technology of mechanical engineering" - Compilers: Stupnytskyi V.V., Slipchuk A.M. - Lviv: Lviv Polytechnic University, - Lviv: Samvydav No. 5682, 2019. – 24 p. Basic 1. Yu.M. Kuznetsov Machining machines from ChPK. K.: "Higher School", 2009, 342 p. 2. Y.I. Mulyar, O.V. Deribo. Programming of turning processing on CNC machines - Vinnytsia, VNTU, 2009, - 125 p. 3. Synopsis of lectures on the discipline "Automated programming systems on CNC machines" // Compiled by V. V. Stupnytskyi. - Lviv, NU "Lviv Polytechnic", 2015, 76 p. 4. Babicheva O. F., Yesaulov S. M. Automated design of electromechanical devices, components of digital control systems and diagnostic complexes: training. manual Kharkiv: XNUMX named after O. M. Beketova, 2018. 355 p. 5. Shcherbyna V.Yu. Construction design of equipment: training. manual Kyiv: KPI named after Igor Sikorskyi, 2018. 83 p. 6. DSTU 2226-93 Automated systems. Terms and definitions. Auxiliary 1. Zholobov O.O. Automated production technology: Textbook / O.O. Zholobov, V.A. Kyrylovych, P.P. Melnychuk, V.A. Yanovsky. - Zhytomyr: Zhdtu, 2018. - 1014 p. 2. Software of the CNC system "Electronics NC 80-31" (turning version). - K.: KNDTI, 2015.-228 p. 3. Feldstein E.E. Processing of details on CNC machines. K.: "New knowledge", 2018, 128 p.

Automated Programming of Manufacturing Equipment with Nu-merical Control Machines (курсова робота)

Major: Manufacturing Engineering
Code of subject: 7.131.03.E.028
Credits: 2.00
Lecturer: Slipchuk Andriy
Semester: 2 семестр
Mode of study: денна
Learning outcomes: RE3 Apply automation systems for research, design and development work, technological training and engineering analysis in mechanical engineering RE7 Clearly and unambiguously present the results of research and projects, convey one's own conclusions, arguments and explanations in national and foreign languages orally and in writing to colleagues, students and representatives of other professional groups of various levels. RE8 To master modern knowledge, technologies, tools and methods, in particular through independent processing of specialized literature, participation in scientific, technical and educational events. RE13 Apply information technologies and control systems in the technological preparation of production and implementation of mechanical engineering technologies. production
Required prior and related subjects: Systems of CNC technological equipment Technologies of mechanical assembly production Mechanical engineering technology Completion of master's qualification work
Summary of the subject: Implementation of the course project by students is carried out according to individual tasks. The main part consists of three sections and contains developed control programs, and in accordance with it, a debug card for "Fanuc 18i" control systems is designed. The first section of the methodological instructions lays out the general rules for coding information of control programs for "Fanuc 18i" control systems; the meanings of control symbols and signs, meanings of preparatory functions and technological commands are presented. features of programming on a vertical milling machine are outlined. HAAS VF-1 with FANUC CNC. An example of programming a control program is considered. The technical characteristics and purpose of the mod machine are given. HAAS VF-1 with FANUC CNC. The procedure for step-by-step development of the control program for this type of machine is considered in detail. The control program is given.
Assessment methods and criteria: The evaluation of the student's learning results is carried out in accordance with the 100-point evaluation scale established at the Lviv Polytechnic National University, in accordance with the regulation on rating evaluation of student achievements. The final grade from the course project consists of an assessment of the current control (PC) of the learning results during the semester and an assessment of the learning results during the control (K). Independent work is planned as a form of education aimed at providing assistance in the study of the proposed literature, in the search for answers to problematic questions and in mastering the practical tasks of the course. The defense of work is carried out in the form of a survey according to the accumulation system and in the terms provided by the schedule of the University's educational process. Protection is a form of semester control of the student's study results in an academic discipline for the semester. During the Defense, theoretical questions and tasks that require a creative approach and the ability to synthesize the acquired knowledge and apply it in solving practical tasks are presented, based on the material provided by the work program of the academic discipline
Recommended books: Educational and methodological support 1. Virtual learning environment of Lviv Polytechnic National University, discipline "Automated programming systems for CNC machines" (https://vns.lpnu.ua/course/view.php?id=881) 2. Compilation of a control program for processing parts on a CNC lathe // Methodological instructions for performing laboratory work in the discipline "Automated programming systems for CNC machines" for full-time and part-time students of specialization 131.1 "Mechanical engineering technology". - Compilers V.V. Stupnytskyi, I.I. Yurchyshyn - Lviv, Lviv Polytechnic University, 2019, 16 p. 3. Compilation of the control program for processing parts on a CNC milling, drilling and boring machine in the DNC system // Methodological instructions for performing laboratory work in the discipline "Automated programming systems for CNC machines" for full-time and part-time students of specialization 131.1 "Technology engineering". - Compilers V.V. Stupnytskyi, I.I. Yurchyshyn – Lviv, Lviv Polytechnic University, 2020, 24 p. 4. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of stationary and part-time study of specialization 131.1. "Mechanical Engineering Technology". - Compilers V.V. Stupnytskyi, A.M. Slipchuk. - Lviv: NU "Lviv Polytechnic", Samvydav No. 5680, 2019. - 25 p. 5. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of permanent and part-time study of specialization 131.1. "Technology of mechanical engineering" - Compilers: Stupnytskyi V.V., Slipchuk A.M. - Lviv: Lviv Polytechnic University, - Lviv: Samvydav No. 5681, 2019. - 27 p. 6. Methodological instructions for the performance of laboratory work in the discipline "Automated programming systems for CNC machines" for students of permanent and part-time study of specialization 131.1. "Technology of mechanical engineering" - Compilers: Stupnytskyi V.V., Slipchuk A.M. - Lviv: Lviv Polytechnic University, - Lviv: Samvydav No. 5682, 2019. – 24 p. Basic 1. Yu.M. Kuznetsov Machining machines from ChPK. K.: "Higher School", 2009, 342 p. 2. Y.I. Mulyar, O.V. Deribo. Programming of turning processing on CNC machines - Vinnytsia, VNTU, 2009, - 125 p. 3. Synopsis of lectures on the discipline "Automated programming systems on CNC machines" // Compiled by V. V. Stupnytskyi. - Lviv, NU "Lviv Polytechnic", 2015, 76 p. 4. Babicheva O. F., Yesaulov S. M. Automated design of electromechanical devices, components of digital control systems and diagnostic complexes: training. manual Kharkiv: XNUMX named after O. M. Beketova, 2018. 355 p. 5. Shcherbyna V.Yu. Construction design of equipment: training. manual Kyiv: KPI named after Igor Sikorskyi, 2018. 83 p. 6. DSTU 2226-93 Automated systems. Terms and definitions. Auxiliary 1. Zholobov O.O. Automated production technology: Textbook / O.O. Zholobov, V.A. Kyrylovych, P.P. Melnychuk, V.A. Yanovsky. - Zhytomyr: Zhdtu, 2018. - 1014 p. 2. Software of the CNC system "Electronics NC 80-31" (turning version). - K.: KNDTI, 2015.-228 p. 3. Feldstein E.E. Processing of details on CNC machines. K.: "New knowledge", 2018, 128 p.