Materials Science

Major: Thermal Power Engineering
Code of subject: 6.144.00.O.017
Credits: 5.00
Department: Department of Materials Science and Engineering
Lecturer: Ph.D., Associate Professor Lidiya Bohun
Semester: 3 семестр
Mode of study: денна
Мета вивчення дисципліни: To acquaint students with the basics of structure and classification of modern structural materials, their structure, properties, various types of processing in order to correctly and optimally choose the material for the manufacture of structural elements used in reactor installations, as well as with the relationship of the discipline "Materials Science" with other disciplines.
Завдання: The study of an academic discipline involves the formation and development of students' competencies: – The ability to solve complex general, specialized tasks and practical problems in the field of heat energy or in the learning process, which involves the application of theories and methods of electrical engineering and is characterized by the complexity and uncertainty of conditions. general: – ability to apply knowledge in practice; – the ability to search and analyze information from various sources; – the ability to solve tasks and make appropriate decisions; – potential for further education. professional: – the ability to apply and integrate knowledge and understanding of other engineering disciplines.
Learning outcomes: The learning outcomes of this discipline detail the following program learning outcomes: – Apply the advanced achievements of electrical engineering and related fields in the design of heat energy facilities and processes
Required prior and related subjects: Mathematics Physics Theoretical foundations of heat engineering General electrical engineering Chemistry Technical mechanics and design basics
Summary of the subject: The discipline studies the relationship between the chemical composition, structure and properties of materials, as well as their influence on the properties of thermal, chemical, electromagnetic and other factors. Issues of increasing the durability and reliability of elements of structures that work in conditions of long-term creep are considered. The curriculum contains theoretical information about the basics of materials science, the theory of heat treatment of metals, classification, physico-chemical, technological properties and the use of basic construction, construction and operational materials. This makes it possible to choose them on a scientific basis for the manufacture of various parts of thermal energy and radiation equipment, to prescribe the necessary heat treatment of the corresponding steels and alloys, to make a full and high-quality replacement of materials during equipment repair, to correctly choose and use heat-insulating and sealing materials during installation and repair of equipment in the nuclear industry. The considered basic principles of the selection of structural materials, their production and processing technologies form in students an idea of the achievement of scientific and technical progress in the field of creating new materials, improving technological processes, as well as the skills and abilities of practical determination of the physical and mechanical properties of materials and the directed influence on them.
Опис: Introduction. Course subject and its meaning. Structure and properties of metals. Types of crystal lattices. Anisotropy of properties. Polymorphism of metals. Defects in the crystalline structure of metals. Crystallization of metals and alloys. Energy conditions, mechanism and kinetics of the crystallization process. Structure of a steel ingot. Types of interaction of elements in alloys. Phase equilibrium diagrams of binary alloys. Relationship between the type of phase equilibrium diagram and physical-mechanical and technological properties of alloys. Kurnakov's rule. Phase equilibrium diagram of iron-carbon alloys. Main phases and structural components. Fe-Fe3C diagram. Transformation in alloys of different chemical composition. Carbon steels, their structure, properties, marking, application. White and machine-building cast iron, their classification, structure, properties, marking and application. Theory of heat treatment of steel: general information, transformation into steel during heating and during cooling, main types of heat treatment of steel. Heat treatment practice. Classification of heat treatment types. Annealing and normalization. Hardening, hardenability and hardenability of steel. Letting go and aging. Structures and properties of steel after various types of heat treatment. Defects formed during heat treatment. Surface treatment of steel. Carburizing, nitriding, nitrocementing, sputtering, surfacing, ion implantation, laser treatment, etc. Classification and marking of alloy steels. Chemical composition, structure, properties, application of structural alloyed steels: improveable, high-strength, heat-resistant, heat-resistant, bearing, corrosion-resistant. Copper and its alloys, classification of alloys. Chemical composition, structure, properties, application of simple and special brasses and bronzes. Aluminum and alloys based on it, classification of alloys. Features of heat treatment of aluminum alloys. Chemical composition, structure, properties. Chemical composition, structure, properties, application of titanium and magnesium and alloys based on them. Application of refractory metals. Structural powder materials: antifrictional and frictional, filters. Instrumental hard alloys and ceramic materials. General characteristics of plastic masses. Layered, thermoset, thermoplastic and gas-filled plastics. Composite materials. Polymer composite materials. Ceramic composite materials. Gums Cardboard boxes. Glues Application of non-metallic materials for solid dielectrics in energy: electrical insulation for various purposes, additive manufacturing technologies of dielectrics, varnished fabrics.
Assessment methods and criteria: Procedure and criteria for assigning points and grades. The task of current control is to systematically check the understanding and assimilation of the program material, the performance of laboratory work, the ability to independently work out the writing of a report, abstract, the ability to present certain material publicly, in writing or in electronic format. The preparation, execution and defense of reports on laboratory work are assessed with 2 points for a group laboratory and 4 points for work performed on an individual assignment. The task of the final examination control is a final check of the depth of the student's assimilation of the program material of the discipline, the logic and relationships between its individual sections, the ability to creatively use the acquired knowledge; the ability to form one's attitude to a certain professional problem arising from the content of the educational component, etc. Evaluation of oral and written test tasks of examination control depends on the form of the test task: 1. the correct version of the answer to the closed test tasks of the first level of difficulty with one correct answer is evaluated as 4 points, the incorrect one - 0 points. There can be no intermediate assessment for these tasks; 2. correct answers to the closed test tasks of the second and third levels of difficulty with the choice of several correct answers, for matching, nested answers, missing words and the correct sequence, which, depending on the difficulty, are estimated at 7...10 points. The criteria for evaluating answers and completing tasks are: • complete disclosure of the issue; • integrity, systematicity and reasoning; • logic of presentation, speech culture; • analytical reasoning, ability to make comparisons, conclusions; • accuracy of written work. Evaluation of the student's learning results is carried out according to a 100-point scale
Критерії оцінювання результатів навчання: The task of current control is to systematically check the understanding and assimilation of the program material, the performance of laboratory work, the ability to independently work out the writing of a report, abstract, the ability to present certain material publicly, in writing or in electronic format. The preparation, implementation and defense of reports on laboratory work are assessed in the sum of 1.25 points for a group laboratory and 3...6 points for work performed on an individual task. The task of the final examination control is a final check of the depth of the student's assimilation of the program material of the discipline, the logic and relationships between its individual sections, the ability to creatively use the acquired knowledge; the ability to form one's attitude to a certain professional problem arising from the content of the educational component, etc. Evaluation of oral and written test tasks of examination control depends on the form of the test task: 5. the correct version of the answer to the closed test tasks of the first level of difficulty with one correct answer is estimated at 1...2 points, the incorrect one - 0 points. There can be no intermediate assessment for these tasks; 6. correct answers to closed test tasks of the second and third levels of difficulty with the choice of several correct answers, to establish correspondence, nested answers, missing words and the correct sequence, which, depending on the difficulty, are evaluated at 4...7 points. The criteria for evaluating answers and completing tasks are: • complete disclosure of the issue; • integrity, systematicity and reasoning; • logic of presentation, speech culture; • analytical reasoning, ability to make comparisons, conclusions; • accuracy of written work. Evaluation of the student's learning results is carried out according to a 100-point scale
Порядок та критерії виставляння балів та оцінок: 100–88 points – (“excellent”) is awarded for a high level of knowledge (some inaccuracies are allowed) of the educational material of the component contained in the main and additional recommended literary sources, the ability to analyze the phenomena being studied in their interrelationship and development, clearly, succinctly, logically, consistently answer the questions, the ability to apply theoretical provisions when solving practical problems; 87–71 points – (“good”) is awarded for a generally correct understanding of the educational material of the component, including calculations, reasoned answers to the questions posed, which, however, contain certain (insignificant) shortcomings, for the ability to apply theoretical provisions when solving practical tasks; 70 – 50 points – (“satisfactory”) awarded for weak knowledge of the component’s educational material, inaccurate or poorly reasoned answers, with a violation of the sequence of presentation, for weak application of theoretical provisions when solving practical problems; 49-26 points - ("not certified" with the possibility of retaking the semester control) is awarded for ignorance of a significant part of the educational material of the component, significant errors in answering questions, inability to apply theoretical provisions when solving practical problems; 25-00 points - ("unsatisfactory" with mandatory re-study) is awarded for ignorance of a significant part of the educational material of the component, significant errors in answering questions, inability to navigate when solving practical problems, ignorance of the main fundamental provisions.
Recommended books: 1. В. Попович, В. Попович. Технологія конструкційних матеріалів і матеріалознавство. Підручник. — Львів: Світ. 2006. — 623 С. 2. Кузін О.А., Яцюк Р.А. Металознавство та термічна обробка металів. Підручник. — Львів: Афіша. 2002. — 304 с. 3. Металознавство: Підручник. / О.М. Бялік, В.С. Черненко, В.М. Писаренко, Ю.Н. Лахтин Ю.М., Леонтьева В.П. Материаловедение. — М.: Машиностроение, 1990. — 528 с. 4. Конструкційні та функціональні матеріали: Навч. Посібник: У 2 ч. — К.: Техніка, 2003. — 4.1: Основи фізики твердого тіла. Конструкційні матеріали. /В.П. Бабак, Д.Ф. Байса, В.М. Різак, С.Ф. Філоненко. — 344 с. 5. Махорт А.В., Чумак М.Г. Термічна обробка металів: Навч. посібник. — К.: Либідь, 2002. — 512 с 6. Попович В. Технологія конструкційних матеріалів та матеріалознавство: Навчальний посібник для вищих навчальних закладів: у 2-х кн. Книга II, - Суми: ВТД "Університетська книга", 2002. — 260 с. 7. Попович В. Технологія конструкційних матеріалів та матеріалознавство: Навчальний посібник для вищих навчальних закладів: у 2-х кн. Книга 1 (Частина І, II і III). -Львів, 2002. — 264 с. 8. Технологія конструкційних матеріалів. /М.А.Сологуб, І.О.Рожнецький, О.І.Некоз та ін. // Під ред. М.А.Сологуба. — 2 вид., виправ, та доп.: Підручник для студентів механічних спеціал. Вищих навч. закл. — К.: Вища шк., 2001. — 274 с. 9. Туляков Г.А., Скоробагатых В.Н., Гриневский В.В. Конструкционные материалы для знергомашиностроения. — М.: Машиностроение, 1991. —238 с.
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