Home/ Majors directory/Chemical Technology and Engineering/The Calculation and Design of the Machines and Apparatus of the Chemical Technology, part 2
The Calculation and Design of the Machines and Apparatus of the Chemical Technology, part 2
Major: Chemical Technology and Engineering
Code of subject: 6.161.13.E.117
Credits: 4.50
Department: Chemical Engineering
Lecturer: Atamaniuk V.M.
Semester: 7 семестр
Mode of study: денна
Завдання: Integral competence (INT):
The ability to solve complex specialized tasks and practical problems of chemical technologies and engineering, which involves the application of theories and methods of chemical technologies and engineering and are characterized by complexity and uncertainty of conditions.
General competences:
1. Ability to use knowledge in practical situations.
3. The ability to learn, to perceive the acquired knowledge in the subject area and to integrate it with the existing ones.
4. Ability to plan and manage time.
5. Ability to system thinking, production of new ideas, creativity.
7. Commitment to safety.
9. The ability to work independently and in a team, the ability to communicate effectively on professional and social levels.
11. Have the skills to develop and manage projects to ensure a high level of efficiency in the implementation of various types of projects in the subject area.
13. Determination and perseverance in the performance of the assigned tasks and responsibility for the quality of the work performed.
Professional competences:
1. Ability to demonstrate knowledge and understanding of basic facts, concepts, principles and theories related to chemistry.
2. Basic ideas about the variety of objects of chemical technology, industry, chemical products.
8. Ability to choose and use appropriate equipment, tools and methods for implementation and control of chemical production.
9. The ability to interpret the data obtained as a result of laboratory observations and measurements from the point of view of their significance and correlate them with the relevant theory.
11. Ability to use theoretical knowledge, practical skills and abilities to master the basics of theory and methods of chemical and technological research.
12. Ability to use theoretical knowledge, practical skills and abilities to analyze, evaluate and design technological processes and equipment using traditional and alternative raw materials.
15. Skills in safe handling of chemical materials, taking into account their physical and chemical properties, including any specific hazards associated with their use.
16. The ability to organize the work of the production unit in accordance with the requirements of life safety and occupational health and safety in chemical production.
17. Ability to understand the commercial and economic context for the design of chemical production.
Learning outcomes: Learning outcomes:
- Know the basic methods of calculating the forces and tensions that occur in typical parts of machines and devices of chemical technologies;
- Know the basic principles of designing chemical equipment.
- Calculate and design non-standard equipment for specific processes.
- Apply standard, normalized and standardized structural elements, parts and components in the construction of chemical equipment;
Required prior and related subjects: Prerequisites and co-requisites:
prerekvizyty:
- Machinery and apparatus for chemical production
- Processes and devices of chemical technology
Summary of the subject: The content of the training module, part 2:
Heat exchangers, classification. Construction and general requirements for Casing pipe heat exchangers. Calculation of the strength, rigidity and resistance elements Casing pipe heat exchangers. The procedure of calculation and design of heat exchangers. Calculation of the cabinet, which loaded external pressure. Calculation of long cylindrical shells. Calculation of short cylindrical shells that are loaded with external pressure. The procedure for calculating machines working under external pressure. Calculation and design of high pressure devices. General characteristics and design of AVT. Methods for making thick devices. Calculation of AVT, diagrams stresses in thick devices. Temperature stress arising in the thick devices. Increasing the bearing capacity of AVT. Design and calculations of consolidations, closures, lids and bottoms for high pressure devices. Basis of calculation rotating drum machines. Select the type of nozzle sizes and geometric drum. Construction rotating drum sets, body, tires, supporting-bearing rollers. Calculation of drive drum. Methods for loading and unloading of reels. Sealing of rotating drums. Construction of machines for grinding materials. Basis of calculation crushers, cone, roll and hammer crushers. Experimental methods of stress and strain. Electrical, optical, X-ray and other methods for determining strain and stress. The test vehicles. Quality control joints. Performance conditions of safety in the design of machines and devices. Transportation and installation.
Опис: 1 Design and calculation of flange connections. Choice of spacers.
2 Calculation and compensation for the weakening of tank walls by holes.
3 Calculation of vertical devices for wind load
4 Design and calculation of nodes for connecting devices, their inspection and installation. Calculation of supports and legs.
5 Design of assemblies and parts of shell and tube heat exchangers.
6 Calculation of thermal stresses that occur in heat exchangers of rigid construction.
7 Calculation of lens compensators for heat exchangers of rigid design.
8 Procedure for calculation and design of heat exchangers.
9 Calculation of apparatus bodies that are loaded with external pressure. The calculation of long cylindrical rods.
10 Calculation of short cylindrical custom. The procedure for calculating devices that work under external pressure
11 Calculation and design of high pressure devices. Temperature stresses that occur in thick-walled devices. Construction of stress diagrams in thick-walled devices.
12 Calculation of cases of thick-walled cylindrical devices loaded with internal pressure
13 Calculation of thick-walled slats loaded with external pressure.
14 Designing seals, shutters, covers and bottoms for high pressure devices. Methods of manufacturing thick-walled devices.
15 Designing a machine for grinding materials. Basics of calculation of jaw crushers.
16 Basics of calculating cone crushers.
17 Basics of calculating roller and hammer crushers.
18 Fundamentals of calculation and design of rotating drum machines.
19 Sealing of rotating drums.
20 Calculation of braces and supporting rollers.
21 Calculation and design of the drive of drum machines.
22 Testing of devices. Checking the quality of seams.
23 Experimental methods of stress and deformation research. Electrical, optical, X-ray and other methods of determining deformations and stresses.
24 Standardization during the design of chemical equipment. Appearance of machines and devices. Construction technology and equipment durability.
25 Transportation and installation of equipment. Compliance with safety requirements during the design and construction of machines and devices.
Assessment methods and criteria: Assessment methods:
• practical training (30%)
• final control (70% control measure, exam), written-oral form (70%)
Критерії оцінювання результатів навчання: Practical classes - 20, written component - 60, oral component - 20, total - 100.
Recommended books: Рекомендована література:
1. Атаманюк В.М. Конспект лекцій з курсу Розрахунок і конструювання машин та апаратів хімічних та силікатних виробництв. “Розрахунок ємнісних апаратів”. Видавництво НУ “ЛП”, 2001, 99 с.
2. Павлище В.Т. Основи конструювання та розрахунок деталей машин. Київ. Вища школа. 1993.‚ 556 с.
3. Домашнев А.Д. Конструирование и расчет химических аппаратов. М. - Машгиз. -1961., 623 с.
4. Канторович З.Б. Основы расчета химических машин и аппаратов. М. - Машгиз. - 1960., 743 с.
5. Топтуненко Е.Т. Основы конструирования и расчета химических аппаратов и машин. Ч.1. Харьков. Изд. Харьковского университета. 1968, 275 с.
6. Топтуненко Е.Т. Основы конструирования и расчета химических аппаратов и машин. Ч.2. К. Вища школа. 1974, 218с.